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Spray Pre Treatment Plant

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Spray Pre Treatment Plant Specification

Accessories
Spray Nozzles, Pumps, Tanks, Electric Panel, Conveyor (optional)

Frequency
50 Hz

Usage & Applications
Pre-treatment of metal and non-metal surfaces before powder coating, painting, or plating

Temperature Range
Ambient to 70C

Efficiency (%)
90-95%

Speed
Variable

Motor Power
3-7.5 HP

Installation Guideline
Onsite supervision and commissioning available

Automation Grade
Semi-Automatic / Automatic

Production Capacity
Up to 10 Units/Month

Driven Type
Electric

Model No
SPTP-2024

Type
Spray Pre Treatment Plant

Material
Mild Steel/Stainless Steel

Computerized
No

Automatic Grade
Semi-Automatic / Automatic

Control System
PLC Based / Manual

Drive Type
Electric

Voltage
380-440 V

Power
5-15 kW (Depending on Capacity)

Weight (kg)
1500-3500 kg (Approx)

Dimension (L*W*H)
Customized as per requirement

Color
Blue / Gray / Custom

Capacity
500-3000 LPH

Features
Energy Efficient, Durable Construction, Corrosion Resistant, High Cleaning Efficiency

Machine Type
Surface Treatment Plant

Surface Finish
Powder Coated / Painted

Power Consumption
Low to Medium

Spray Pre Treatment Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
1 Months

About Spray Pre Treatment Plant

The Spray Pre Treatment Plant is designed and manufactured by expert team members is admired for outstanding performance, easy operation, long lasting nature, low upkeep need and cost effectiveness. With highly efficient spraying guns, and electrical drive panel, it is capable to do spraying task on varied structure with maximum efficiency, high speed and least wastage of spraying liquid. Moreover, the Spray Pre Treatment Plant is made of superlative quality stainless steel and other contact parts & components that ensure its excellent strength and reliability.

Specification

Brand	Micro Engitech
Air-Flow Direction	Horizontal
Usage/Application	Industrial
Country of Origin	Made in India
Voltage	380 V
Frequency	50 Hz
Phase Type	Single
Automation Grade	Automatic

Advanced Multi-Stage Pretreatment Processes

This spray pre-treatment plant integrates multiple customizable process stagesranging from 2 to 8such as degreasing, rinsing, phosphating, and passivation. Each stage ensures meticulous surface preparation for metals and non-metals, improving the adhesion and longevity of downstream coatings or platings.

Robust Construction and Flexible Configuration

Fabricated with stainless steel (SS 304/316) or mild steel tanks with corrosion-resistant internal linings, the plants modular design supports tank volumes from 300 to 5000 litres. Processes can be tailored with various conveyor types, heating systems, and pressure settings to suit specific production requirements.

Efficiency, Safety, and User-Friendly Operation

Fitted with high-efficiency atomizing nozzles, energy-saving motors, and advanced control systems (PLC/manual), this equipment delivers a 9095% cleaning efficiency. Integrated features such as overload protection, emergency stop, and thermal cutoff prioritize operator safety and ensure reliable operation. On-site installation and operator training guarantee smooth setup and use.

FAQs of Spray Pre Treatment Plant:

Q: How does the spray pre-treatment plant improve surface preparation for coatings?

A: The plant utilizes multi-stage spray processessuch as degreasing, rinsing, phosphating, and passivationto thoroughly clean and activate metal and non-metal surfaces. High-efficiency atomizing nozzles ensure optimal coverage, promoting enhanced adhesion for subsequent powder coating, painting, or plating.

Q: What materials and configurations are available for the chamber and tanks?

A: Chambers and tanks can be manufactured from SS 304/316 for superior corrosion resistance or mild steel with internal protective lining. Tank volumes range between 300 and 5000 litres, and dimensions are customizable to match specific plant layouts and process requirements.

Q: When should I use a spray pre-treatment plant instead of manual cleaning?

A: A spray pre-treatment plant is preferable for consistent, high-throughput operations where high cleaning efficiency (9095%) and multi-stage surface activation are essential prerequisites for durable coatings. It is ideal when process control, water optimization, and safety features are priorities.

Q: Where can the plant be installed, and what are the site requirements?

A: The system can be installed at industrial sites or manufacturing units requiring surface treatment. Site requirements include adequate utility connections (power: 380-440V, water supply, ventilation for the fume extraction system), suitable floor loading capacity (approx. 15003500 kg per unit), and adherence to installation guidelines provided during on-site commissioning.

Q: What is the process flow in a typical spray pre-treatment plant?

A: The process may comprise 2 to 8 sequential stages depending on customer needs: starting with degreasing, followed by water rinsing, phosphating or passivation, and final rinsing. Each stage uses high-efficiency spray nozzles under controlled temperature (ambient to 70C) and pressure (36 bar), optimizing cleaning and activation.

Q: How is water consumption optimized in this spray pre-treatment system?

A: The plant incorporates closed-loop water circulation options that minimize water usage by recycling rinse water through filtration and reuse. This not only limits resource consumption but also reduces wastewater generation and operating costs.

Q: What are the key benefits of this spray pre-treatment plant for manufacturers?

A: Key benefits include customizable multi-stage processing, high cleaning efficiency, energy savings, robust safety features, minimized water consumption, and long-term durability. These features collectively enhance product quality and improve operational productivity while maintaining cost-effectiveness.

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